S1, S2, S3 SmartPilot Install & Commissioning with ST6001, ST6002, ST7001, ST7002, ST8001, ST8002 controllers 81273-2-EN.pdf

2SmartPilot Series Commissioning Guide1.2 The SmartPilot computerThe SmartPilot computer lies at the heart of the autopilot system. It processes information from the sensors in the system so it can steer the boat using the drive unit: • it contains a microprocessor and electronic circuitry to control the drive unit and the drive motor.• it is the central distribution point for the autopilot system, with terminals to take power from the boat’s distribution panel and inputs/outputs for all other autopilot components• it has inputs/outputs for SeaTalk and NMEA so you can connect it to Rayma-rine and other manufacturer’s equipment.SmartPilot typesS1G, S2G and S3G Smartpilots have a built-in yaw sensor (Gyro) which measures the boat’s rate of turn. This information is used to enhance course keeping in adverse weather and sailing conditions. Non-G systems do not contain a built-in Gyro. These can be upgraded with a dealer-fitted internal Gyro or connecting an external Gyro unit.SmartPilot VersionSupplyvoltageDrive unit compatibilityBuilt-in Gyro?S1G12 VAll Raymarine Type 1 12 V drives and pumps (excluding 12 V Constant Running pump).Ye sS112 VAll Raymarine Type 1 12 V drives and pumps (excluding 12 V Constant Running pump).NoS2G12 VAll Raymarine Type 1 12 V drives and pumps (including 12 V Constant Running pump).Ye sS212 VAll Raymarine Type 1 12 V drives and pumps (including 12 V Constant Running pump).NoS3G12 V or 24 VAll Raymarine 12 V and 24 V Type 1, Type 2 and Type 3 drives and pumps. Drive voltage must be matched to boat’s supply voltage.Ye sS312 V or 24 VAll Raymarine 12 V and 24 V Type 1, Type 2 and Type 3 drives and pumps. Drive voltage must be matched to boat’s supply voltage. NoVolvo Penta IPS (S3G)12 V or 24 VOnly to be used with Volvo Penta IPS Drive sys-tems.Ye s81273_2.book Page 2 Monday, April 3, 2006 3:47 PM

Chapter 1: System Connections31.3 Removing and replacing the connector coverWARNING: Electrical safetyBefore you make any electrical connections, ensure the power supply is switched off and you have read the EMC installation guidelines (see page iii.)S1 SystemsS2 and S3 Systems• hold the bottom of the connector cover• gently lift the connector cover away from the base and the lid will come free• use a flat-bladed screwdriver or small coin to rotate the catch 1/4 turn (90°) in either direction – until you hear a click and the slot is horizontal• lift off the cover• replace the cover• gently press the sides of the cover until you hear it click• replace the cover• turn the catch so the slot is vertical• push in the catch until you hear it clickPULLD6385-1To openTo openD6387-1122To closeD6386-1To closeD6388-181273_2.book Page 3 Monday, April 3, 2006 3:47 PM

4SmartPilot Series Commissioning GuideComputer inputs, outputs and fusesS1 SystemsS2 and S3 SystemsRF GNDPOWER INSEATALKFluxgatecompass inputsRudder positionsensor inputsExternal GyroPlusyaw sensor inputsSeaTalkinputs/outputsPowerinputs(12 V)RF groundconnectionNMEA 0183input/ouputDrive clutchouputsDrive motoroutputsD6389-1SeaTalk fuse(2 A)Power fuse(15 A)Note: Spare fuses locatedin the connector coverD5193-2Spare connectors(S3 only)FluxgatecompassinputsExternalGyroPlusyaw sensorinputsFuse pullerSeaTalk fuse(5 A)Spare fusesClutch fuse(4 A)Power fuseS2: 30 AS3: 40 ARudderpositionsensor inputsSeaTalkinputs/outputsPower inputsS2: 12 VS3: 12 V or 24 VDrive solenoidreturn inputs(for drives/pumpswith solenoids)NMEA 0183inputs/outputsOff switchinputsDrivemotoroutputsDrive clutchoutputsS3: selectable for12 V or 24 V81273_2.book Page 4 Monday, April 3, 2006 3:47 PM

Chapter 1: System Connections51.4 Connecting the Power and the Drive unitCAUTION: Use of incorrect power cable size could cause your SmartPilot to malfunction and will reduce the power supplied to the drive unit. Ensure the correct size is used and if in doubt, use a heavier gauge cable. Note: For Volvo Penta IPS autopilot systems a motor connection is not required. For more information, please refer to the Connections guide supplied with the DPU.To connect the power and motor connections, follow the steps below:1. Measure the total length of cable run from the boat’s distribution panel to the SmartPilot computer. 2. Select the appropriate size cable (distribution panel to SmartPilot computer):Note: * These specifications apply to the cabling for CR solenoids. Power the CR pumpmotor separately, as specified in the CR pump installation guide.Cable lengthS1S2 & S3Cable gaugeCopper area Type 1 drive 12/24 V; I/O drive;Volvo Penta IPS system (S3G);CR pump solenoids*up to 3m (10ft)up to 5m (16ft)up to 7m (23ft)up to 10m (32ft) ̧ ̧ ̧ ̧ ̧ ̧ ̧14 AWG12 AWG10 AWG8 AWG2.5 mm24 mm26 mm210 mm2Type 2 drive 12 Vup to 5m (16ft)up to 7m (23ft) ̧ ̧10 AWG8 AWG6 mm210 mm2Type 2 drive 24 Vup to 3m (10ft)up to 5m (16ft)up to 10m (32ft) ̧ ̧ ̧12 AWG10 AWG8 AWG4 mm26 mm210 mm2Type 3 drive 12 Vup to 5m (16ft) ̧8 AWG10 mm2Type 3 drive 24 Vup to 5m (16ft)up to 7m (23ft) ̧ ̧10 AWG8 AWG6 mm210 mm281273_2.book Page 5 Monday, April 3, 2006 3:47 PM

125%